• RTJZ Volcanic Rock Silicate Mineral Fire-Resistant Casting Type Composite Insulated Busway
  • RTJZ Volcanic Rock Silicate Mineral Fire-Resistant Casting Type Composite Insulated Busway

RTJZ Volcanic Rock Silicate Mineral Fire-Resistant Casting Type Composite Insulated Busway

Intro:The RTJZ fire-resistant casting busway is a high-performance power distribution solution designed for critical environments. As a professional busway manufacturer and supplier, ZHERUTONG integrates mineral-insulated technology to deliver reliable fire resistance, IP68 protection, and long-term maintenance-free operation.
  • RTJZ Volcanic Rock Silicate Mineral Fire-Resistant Casting Type Composite Insulated Busway

Description

Product Features

● Low-voltage products comply with IEC 60439/61439 standards

● Compact size, easy installation, no toxic gas emission

● 99.9% pure copper conductor with conductivity exceeding 98% IACS

● Low voltage drop, high short-circuit current withstand capacity, 20% overload for 2 hours

● Protection rating per IEC 60529: IP68, capable of long-term submerged operation, with impact resistance up to IK10

● Fire-resistant performance compliant with IEC 60331-21 (950°C for 3 hours) and CNS14286 (840°C for 3 hours)

● Explosion-proof certification: EN50028 No.: Exm II

● Molded with volcanic rock silicate minerals and minimal hardener, offering excellent insulation and heat dissipation (bus temperature rise <55K at 40° C maximum ambient temperature)

● Low electromagnetic interference characteristics

● Class H 180° C insulation material

● Proven performance record over 40 years, with certified aging tests confirming service life exceeding 50 years

● Maintenance-free operation

Schematic Diagram Of Busbar Path

CNS 14286

Withstand Fire Test

IP68

Degree of protection

IK10

Mechanical lmpacts

EMC

Elctomagnetic compatibility

Standard Compliance

● GB7251.2-2006

● GB7251.6-2015/IEC61439-6:2012

● XF 537-2005 Test Methods for Flame Retardant and Fire Resistance Performance of Busway Trunking Systems (Busways)

● GB/T9978.1 relevant industry standards.

Technical Specifications

● Rated Voltage (V):AC1000V。

● Rated Current (A):400A~6300A。

● Frequency (Hz):50/60。

● System Types:3Ф4W、3Ф5W。

● Conductor Material: Copper conductor (Purity: 99.97%, Conductivity: ≥ 98% IACS) and Aluminum conductor.

● Electrical Characteristics of each individual component produced by Rutong Electric (Length below 4 meters):

* Standards Compliance: XF 537-2005, GB 7251.6-2015.

* Insulation Withstand Voltage: Withstands AC 5kV/1min between phases; Insulation resistance > 2GΩ at DC 1kV between phases.

* Fire Resistance: Complies with XF 537-2005, withstanding 950° C - 1100° C for 3 hours.

* Temperature Rise: Busbar temperature rise ≤ 60°C at average daily temperature of 35° C and maximum daily temperature of 40° C.

* Protection Rating: Complies with IEC 60529 / GB 4208, achieving IP68.

* Mechanical Strength: Complies with IEC 60068-2-75, IK10 rating.

* Grounding Characteristics: Rutong's low-voltage fire-resistant busway system utilizes an internal grounding conductor (System Grounding), offering the advantages of stable ground voltage and reduced operational safety risks.

Technical Specifications

● Suitable for indoor and outdoor locations up to 2000m above sea level.

● Ambient temperature: -50℃ to 70℃ .

● Ambient humidity: 0% to 100%.

The busway joint utilizes a 4-piece active compression sealing system. When the torque-limited shear bolts in the bridge-type joint are tightened to the specified value (causing the bolt heads to snap off), the indicator label will detach. Following the cover tightening procedure, the seal cover is then compressed and secured onto the busway. The solid silicone gaskets at the joint and under the cover fully fill and seal all gaps, ensuring reliable IP68-rated waterproof integrity at the joint.

RTJZ Cast IP68 Busway with Tap-off Unit (Plug-in Box)

Product features: the product has obtained the first 3C certification in China and reached the protection level IP68

Technical parameter

Fire-rated busway systems are primarily used in fire protection power distribution circuits, generator backup power supplies, and fire-prone electrical applications to ensure emergency power sources maintain operation during fire events.

Product Specifications
Rated Current 400A 630A 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 5000A 6300A
Code 4 6 8 10 12 16 20 25 32 40 50 63
Rated Operational Voltage V
1000
Rated Insulation Voltage V
1000
Rated Short-Time Withstand Current KA 30 30 30 30 30 80 80 80 80 100 100
Rated Peak Withstand Current KA 63 63 63 63 63 176 176 176 176 220 220
Frequency Hz 50Hz
Protection Rating IP IP68
Conductor Impedance
Resistance (Rt) mΩ/m 0.16 0.1 0.07 0.05 0.04 0.03 0.03 0.02 0.02 0.01 0.01 0.01
Reactance (X) mΩ/m 0.09 0.09 0.03 0.02 0.01 0.01 0.01 0.01 0.01 0.01 0 0
Impedance (Z) mΩ/m 0.18 0.13 0.07 0.05 0.04 0.03 0.03 0.02 0.02 0.01 0.01 0.01
Overall Dimensions
H mm 70 80 80 110 110 130 130 150 170 190 210 230
A (Four-Wire System) mm 101
B (Five-Wire System) mm 101
Weight (Four-Wire System) kg/m 38 46 51 59 72 83 99 122 148 181 227 283
Weight (Five-Wire System) kg/m 43 52 57 67 81 93 111 138 167 203 255 318

Function Uint

Straight Section

Rated Current (A) B (mm) A (mm) H (mm) kg/kg/m Diagram (mm)
400 101 101 72 43 A
630 101 101 80 52 A
800 101 101 80 57 A
1000 101 101 110 67 A
1250 101 101 110 81 A
1600 101 101 130 93 A
2000 101 101 130 111 A
2500 101 101 150 138 A
3200 101 101 170 167 A
4000 101 101 190 203 A
5000 101 101 210 255 A
6300 101 101 230 318 A

Specification Selection Table (1000W)
Product Model Rated Current Overall Dimensions Thermal Withstand Capacity Dynamic Withstand Capacity Rdc20 Component Weight
RTJZ 400A In 65 143 71.6 43
RTJZ 500A W×H 65 143 52.1 48
RTJZ 630A 101×72 65 143 40.9 52
RTJZ 800A 101×80 65 143 31.8 57
RTJZ 1000A 101×110 65 143 24.9 67
RTJZ 1250A 101×110 65 143 20.4 81
RTJZ 1400A 101×110 85 193 15.1 86
RTJZ 1600A 101×130 85 193 12.4 93
RTJZ 2000A 101×130 100 220 10.2 111
RTJZ 2500A 101×150 100 220 9.88 138
RTJZ 3200A 101×170 100 220 7.12 167
RTJZ 4000A 101×190 100 220 6.14 203

Function Uint

Rated Current (A) A B C M Type
400 25 50 Φ14×20 A
630 25 50 Φ14×20 A
800 25 50 Φ14×20 A
1000 25 50 50 Φ14×20 A
1250 25 50 50 Φ14×20 B
1600 25 50 50 Φ14×20 B
2000 25 50 50 Φ14×20 C
2500 25 50 50 Φ14×20 C
3150 25 50 50 Φ14×20 D
4000 25 50 50 Φ14×20 C
5000 25 50 50 Φ14×20 D
6300 25 50 50 Φ14×20 D

Straight Unit

Type: RE  

Length: L=1000mm~4000mm(Max)

Type: HL1 / HL2

Length:  L=650mm(Max) / L=1650mm(Max)

Type: HL1 / HL2

Length: L=650mm(Max) / L=1650mm(Max)

Type: TL2

Length:  L1=L2=L3=350mm

Type: TB2

Length:  L1=L2=L3=350mm

Type: XR1 / XR2

Length: L1+L2+L3=1000mm / L1+L2+L3=2000mm

Type: XL1 / XL2

Length: L1+L2+L3=1000mm / L1+L2+L3=2000mm

Type: ZB1 / ZB2

Length: L1+L2+L3=1000mm / L1+L2+L3=2000mm

Type: ZL1 / ZL2

Length: L1+L2+L3=1000mm / L1+L2+L3=2000mm

Type: EX

Length: L=1000mm

Type: PC1

Length:  L=1200mm

Type: TF1

Length:  L=1200mm

Product Installation Instructions

Specifications External dimension Hanger installation spacing dimension Minimum spacing of bus bars
B/H Horizontal installation Vertical installation Discharge type of bus bar Distance from through wall hole
9-2.jpg 9-3.jpg 9-4.jpg
LA02 104×60 1500 4000 196 100 50
LA04 104×80
LA08 104×120
LA12 104×160
LA16 104×200
LB08 168×120 132
LB12 168×160
LB16 168×200

Note: During installation of Rutong Electric components, hanger spacing can be adjusted according to on-site requirements.

Standard for Horizontal Hangers of Low-Voltage Busways

1. The spacing for hanger installation shall comply with the above standards. If on-site conditions prevent standard implementation, adjustments may be made based on actual conditions, provided they meet the minimum busway spacing requirements specified in the Product Installation Instructions (Page 27).

2. The standard installation space required for the busway is as shown in the diagram. An additional safety clearance of 100mm + casting clearance of 270mm (total 370mm) must be maintained above the busway.

3. One L-shaped retaining plate set (two plates) shall be installed per unit.

Item No. Product Name Specs Remarks
Sleeve Anchor with Internal Thread 1/2"*2" Galvanized product (for installation works)
Full Threaded Rod 1/2" Galvanized product (for installation works)
Busbar Body Rutong Electric
C Channel Steel 2t*41*41mm Galvanized product (for installation works)
L-Shaped Retaining Plate 2.3t*80*40 Galvanized product

Looking for a Reliable Fire-Resistant Busway Manufacturer?

ZHERUTONG provides high-performance fire-resistant busway systems engineered for critical power distribution applications. With IP68 protection, 950°C fire resistance, and over 40 years of proven reliability, our solutions are trusted in demanding industrial and emergency environments.

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